11:29 am - April 25, 2022 - Eric Whetzel

Urban Rustic: Second Bedroom and Bath

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Bedroom Details

For my daughter’s bedroom, I wanted to do a couple of murals on the two largest opposing walls. The remaining walls would continue the neutral gray we would utilize throughout the main level.

The first mural would be multi-colored, inspired by Eddie Van Halen’s Frankenstrat guitar:

Although I would change up some of the original colors, the overall layout would be roughly the same.

The mural started with a base coat of blue. Once this was dry, I applied painter’s tape to set up most of the striping that was based on the guitar:

With the tape in place, I could begin applying the finish coat of pink:

Once the two coats of pink were dry, I slowly pulled the painter’s tape to reveal the blue lines just below the surface:

The final step was setting up and painting the white stripes, including some ‘torn’ or ‘frayed’ ends:

The second mural would be a more subdued, but stark, black and white color combination.

On this larger, opposing wall I wanted to try recontextualizing (i.e., appropriation) an iconic but infamous piece of graphic design. In this case, the World War II era Imperial Japanese flag (or Rising Sun flag), so it was important to undermine and invert the intent, or at least the associations, of the original design, rather than, for example, trying to undermine it with humor. In effect, steal some of the thunder inherent in the power of the original layout but for wildly different goals.

Much of the fascist iconography (in all its variations), while undeniably effective in terms of ‘branding‘ when it was on the rise during the WWII period, is also ripe for satire and deflation:

An American artist, Ron English, does an excellent job in this regard, similar to The Simpsons, when it comes to satirizing or ridiculing marketing and pop culture icons and logos:

Where the original Rising Sun flag personified a ‘might makes right’ ideology, one rooted in racist ideas about cultural superiority, I wanted to undermine this ‘logic’ without losing the visual impact of the original design.

Alongside Imperial Japan, Nazi Germany, of course, produced some of the most notorious symbols and imagery of the WWII era (the power of these symbols and images resonates to this day, showing up in some pretty unlikely places):

In terms of the Rising Sun flag, the power of the design begins and ends with the circle or disc at its center.

“If the square is bound up with man and his works, with architecture, harmonious structures, writing and so on, the circle is related to the divine.”
— Bruno Munari, Design as Art

In addition, the 16 equally sized bars or ‘sun rays’ in the original only strengthen the effect, encouraging our eye to land on and remain focused on the red disc.

“The eye is attracted by the dark disc and has no way of escaping. It has to tear itself away… The eye is in fact accustomed to making its escape at the points or corners of things, at the head of an arrow for example. A triangle offers three escape routes, a square offers four. A circle has no corners, and the eye is forced to go round and round in it until it tears itself away with an effort.”
— Bruno Munari, Design as Art

A twisted irony considering that this rising sun motif (traditionally a sign of hope, e.g., marking the end of bad times) is so strongly associated with the darkest period in Japanese history.

With a base coat of pure white, the black circle, after being laid out in pencil, was handpainted. When dry, I then laid out the black sun rays using blue painter’s tape to establish the exact thicknesses and angles:

Instead of using the red and white combination, I chose to go with a more stark, even absolute, color combination of black and white (i.e., all of the colors combined with an absence of color). Additionally, I broke up the 16 ‘sun rays’ into only 12, while also playing around with their individual sizes, ensuring variation in the final layout. In a similar way, the intent was to reflect the difference between a square (fascist overtones, man-made) and a circle (divine, natural). Where the original 16 uniformly sized and spaced ‘sun rays’ suggest conformity and submission of the individual to a system of authority, rooted in strict hierarchy (e.g., the sun, like the Emperor, at the center of power), having fewer, thicker ‘sun rays’ in various sizes suggests not just imperfection but also playfulness, while hopefully retaining much of the power in the original design. Because of the wall layout, it also meant more variation in the length of the individual ‘rays’, particularly having one spill across the door opening to the walk-in closet, even ‘ending up’ on the back wall of the closet where it helps to set-off a framed series of portraits:

Since so much of the Fascist movement utilized language to achieve its aims, especially in the use of sloganeering and euphemisms, the black circle seemed the ideal spot for the placement of some poetic language. My daughter helped me stencil in a line over the ‘black sun’ from a Bruce Cockburn lyric, which is quoted in a U2 song:

Repeating the logic of the ‘imperfect’ sun rays, the layout of individual letters was intended to highlight their fragility — some opaque, some appearing slightly faded, running above and below an invisible line — as if struggling to stay on the wall.

Having a vivid mural near a doorway definitely makes for a strong visual statement:

We let the black ‘spill over’ into the walk-in closet as an accent wall — a stark background for some framed superhero portraits:

With the two murals complete, I could turn my attention to making some new furniture pieces, including a bedframe and a dresser.

For the bedframe, I utilized framing members (sticking with our Urban Rustic theme), including 2×6’s, 2×4’s, and the 1×4 furring strips:

Keeping the wood natural, combined with lag bolts in the corners, I finished off the bed frame with some racing stripe hash marks and our daughter’s nickname stenciled on the side:

With the bed frame in place, I added a bunch of throw pillows with interesting designs or patterns along the two interior walls:

After our extended build, which included a few moves along the way, it was finally time to come up with at least a semi-permanent dresser for my daughter.

Wanting to keep things playful (as opposed to formal), it seemed like a good opportunity to do something over the top, for instance, using bold colors while having it be oversized in terms of its structure and footprint.

In the photos below, the initial carcass and then the drawers being put together. I decided to go with deep, overlay drawers to maximize the opportunity for storing bulky items like sweaters, hoodies, and jeans. I also just liked the proportions:

For the top, I found a couple pieces of mostly clear hickory, which was combined with a deep pour epoxy in a bright pink ‘river’ table top:

I tried to incorporate as many decorative swirls in the pink epoxy as possible, giving it a slight retro hot rod flame look:

We kept a high gloss finish, which seemed in keeping with the child-like quality we were aiming for. In addition, although the hickory was mostly clear in terms of the wood grain, there was one large knot that allowed us to incorporate a couple of bright metallic blues:

Oversized dock cleats were used for the drawer pulls, which are surprisingly ergonomic in terms of daily use:

The bright pink epoxy reminds me of hard candy like Jolly Rancher pieces with their preternatural shine:

The whitewashed 1×4 furring strips serve as a rustic visual counterpoint to the more over the top epoxy:

The blue on the drawer fronts consisted of a couple coats of thinned paint, which produced a nice water-like blue effect. The paint was then protected with a couple coats of Osmo Poly:

The pink, blue, and white of the dresser were also a nice visual echo of the Van Halen mural:

Some of my online Urban Rustic finds ended up in the bedroom, including the vintage theater marquee question mark (above), along with a ‘Chicago’ eye bolt welded to an oversized nut used as a doorstop:

The bedroom door itself utilized some leftover 2×6’s from framing, pocket screwed together. The bright, vertical pink stripe continues the ‘racing stripe’ motif that began with the siding. The door handle matches our Roto window and door hardware. With only two real doors in the whole house, apart from our two exterior doors, it seemed like a nice touch to be able to maintain the same aesthetic throughout:

When the door is closed, the vertical stripe, especially next to the blue accent wall and the large, black barn door, makes for a bold, pleasing collection of design elements:

I also sprinkled in some smaller framed art pieces, combining visuals with text.

“It is far more fascinating to come into a room which is the living expression of a person, or a group of people, so that you can see their lives, their histories, their inclinations, displayed in manifest form around the walls, in the furniture, on the shelves. Beside such experience — and it is as ordinary as the grass — the artificial scene-making of ‘modern decor’ is totally bankrupt.”
— Christopher Alexander, et al., A Pattern Language

Below, a framed set of Ani Difranco lyrics is paired with a vintage railroad signaling light:

The black “LOVE” epoxy was added to the mix sometime later:

The black epoxy is a nod to an underrated Afghan Whigs album:

After letting my daughter create a painting using red, pink, and silver pigments, we dropped her blue-covered hand onto the canvas as a fun, messy way to mark the passage of time:

In the walk-in closet, for storage we went with a combination of 2×10’s and gas pipe for some open shelving. We would utilize this combination elsewhere on the main floor — including a linen closet, the pantry, and even in our kitchen. Sometimes we would use 2×8’s, depending on the items being stored on the open shelving:

The open shelves were an excellent place to store books, board games, as well as a spot to sneak in some more artwork:

The Björk piece was inspired by this performance:

In order to use clothes hangers, I also added an industrial looking clothes bar:

To keep my daughter’s jewelry contained, but also easy to access, I made a storage spot out of a glove factory hand mold, painted black and mounted on a decorative concrete base. The base, made with Buddy Rhodes concrete, is accented with red decorative glass. While the top is polished, to bring out the shine in the glass, the bottom and outside edges were left raw to emphasize the difference in final finish.

Using another piece picked up from Great Lakes Yard, I created a bench for just inside the bedroom. A convenient spot for books, homework, or the next day’s outfit. In an effort to hold onto its original roughness, much like the piece in our main bedroom, I only lightly sanded before patching nicks, gouges, and other damage with black and silver epoxy. Also matching the dresser top, a flood coat of clear epoxy is the final, durable high-gloss finish:

Close-up look at a damaged area, filled with metallic silver epoxy prior to the flood coat:

Bathroom Details

In this second bathroom, we opted for white hexagon tile for the floors, including inside the shower. For the shower walls, we used vertically oriented oversized white subway tile with blue glass accents.

Matching the main bathroom, I repeated the use of our charred cedar with lag bolts and washers, combined with a vessel sink and our quartz countertops. With a vessel sink, the taller backsplash helps to keep excess water off the walls. We also continued with our 1×6 poplar base and 1×4 poplar door casing here in the bathroom area.

The bathroom starts with our base gray color for most of the walls — except for two walls, one directly in the bathroom; the second, making the transition to the bedroom. Here, our basement floor combination of blue and green shows up again:

Heading into the bathroom area from the main living area (kitchen and family room), our monster theme begins with a portrait of Dracula, based on the original Bela Lugosi portrayal (the joke here with the monster theme is that nothing good happens in bathrooms — the sights, the smells, the shaving, the plucking, the scrubbing, etc.).

Instead of relying on vintage, original posters, or even stills from these classic movies, I opted for portraits that had a more modern take on these iconic creatures. It also marked a fun transition, incorporating one of my daughter’s nicknames, from bathroom to bedroom:

It’s a whimsical, detailed portrait of one of the great movie monsters:

I love the vivid pinks and reds in this King Kong poster:

Above and behind the toilet seemed an ideal, menacing perch for Lon Chaney Jr.’s Wolfman:

This modern, graffiti-inspired take on Boris Karloff’s iconic Frankenstein’s monster is rich in colorful details:

An added touch was positioning him on the green accent wall so that he’s clearly visible in the mirror above the sink, which, with its delicate butterflies, hints at the tragic lakeside scene with the little girl and her flowers from the classic James Whale movie:

For those at the sink who take notice, the monster is watching their every move:

For the bathroom door, I repeated the bedroom door’s use of 2×6’s, pocket screwed together, painted white, with a racing stripe. I also used the same door handle, once again mimicking the Roto hardware on our windows and doors, while also adding a cute, but also highly functional, Schlage VACANT/ IN USE deadbolt lock:

When we were collecting design elements for our house in the pre-construction phase back in 2015, these were just starting to show up in restaurant bathrooms in our area. They seemed equally useful in a residential setting:

Instead of using a screwed-on door stop attached to the baseboard, the bottom of the door, or even the floor, this colorful bag of coffee does the same job admirably with a nice pop of color:

For a toilet paper holder, I opted again for a custom-made option — pared down, sleek, and functional:

Exiting the kitchen, on the way to the bathroom, reveals a linen closet area. Here, I again opted for open shelving, with 2×10’s and gas pipe. The advantage of the open shelving is always knowing what you have and when to order or buy more. The downside, of course, is that there’s no place to hide from dust and clutter if things are allowed to get out of hand.

The ‘Crap’ and ‘Fur’ decorative boxes help contain the worst clutter-prone items — miscellaneous medicines, first-aid products, and hair care tools:

One final monster, just to the left of the bathroom sink, started with an Ed Hardy poster (n.b., Art for Life is a beautifully illustrated overview of his work in tattoos and on canvas):

His ‘Surf or Die’ piece captures the energy and playfulness I was after with our monster theme:

Using the same finishing process as the artwork in our main bedroom and in our basement, I mounted the image first on plywood before later doing an epoxy flood coat.

“… what we call a home is merely any place that succeeds in making more consistently available to us the important truths which the wider world ignores, or which our distracted and irresolute selves have trouble holding on to.
As we write, so we build: to keep a record of what matters to us.”
— Alain de Botton, The Architecture of Happiness

Since it’s so close to water at the sink (and things like toothpaste spray), I decided to leave it with a high gloss finish for easy clean-up:

In addition to the colors in Hardy’s painting complementing the colorful butterflies surrounding the mirror, the painting itself is a nice surprise for first-time visitors as they exit the bathroom.

Category: Interior Design Tags: diy passive house, kick the darkness, u2 mural, urban rustic, van halen mural

11:52 pm - March 31, 2022 - Eric Whetzel

Urban Rustic: Main Bedroom and Bathroom

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Design Elements

To create a warm, inviting bedroom and bathroom we knew we wanted to incorporate the same basic Urban Rustic design elements that we intended to use throughout the house. At their most basic level, these elements include wood, metal, and concrete (or stone). These show up at the largest scale in our hickory wood floors, our ‘stained’ concrete porcelain tiles, and our quartz countertops (kitchen and bathrooms). On a much smaller scale, these elements show up in variety of decorative objects that we have carefully curated, placing them throughout the house.

The overarching goal was a mix of sleek and modern with aged but beautifully worn. Whether for the exterior or the interior, the visual cues were rooted in a motif of early 20th century artisan workshop and small farmhouse.

“Successful modern reinterpretations of traditional architectural styles move us not only at an aesthetic level. They show us how we, too, might straddle eras and countries, holding on to our own precedents and regions while drawing on the modern and the universal… Without patronising the history they profess to love, they show us how we, too, might carry the valuable parts of the past and the local into a restless global future… [succeeding] in succumbing neither to nostalgia nor to amnesia.”
— Alain de Botton, The Architecture of Happiness

On the exterior this is achieved with a blend of black charred cedar, or shou sugi ban (aka yakisuki), and a restrained use of natural cedar highlights:

The rustic siding and overhangs are then complemented by the modern, sleek, metallic windows, doors, and even the gutters and downspouts. These visually heavy, and mostly dark, elements play well with the surrounding landscape: in summer, contrasting with the vibrant green vegetation and bold flower colors; in winter, our black box stands out in the surrounding white blanket of snow.

Heading indoors, we knew we wanted to experience the inverse of what we established on the exterior.

“… the balance we approve of in architecture… alludes to a state that, on a psychological level, we can describe as mental health or happiness. Like buildings, we, too, contain opposites which can be more or less successfully handled… we instinctively recognize that our well-being depends on our being able both to accommodate and to cancel out our polarities… Our attempts to harmonise our different aspects isn’t generally helped by the world around us, which tends to emphasise a range of awkward antitheses. Consider, for instance, the truisms which hold that one cannot be at the same time both funny and serious, democratic and refined, cosmopolitan and rural, practical and elegant, or masculine and delicate.
Balanced buildings beg to differ.”
— Alain de Botton, The Architecture of Happiness

Where the black siding absorbs sunlight, creating a brooding, deeply rooted in place black box, for the interior we wanted to make sure we flipped this dynamic, with a mostly neutral baseline, allowing us to then accent this bright and light foundation with vibrant pops of color. Where the exterior is dark and bold, we wanted the interior to be light-filled, warm, and inviting.

As a backdrop, we went with clean white ceilings and basic painted wood trim details. With light gray walls as a neutral canvas, it allowed us to play around with colors and textures, both for artwork and in terms of furniture or decorative objects. With this basic palette of colors and materials, we knew that the bold artwork that we wanted for our walls would really pop and have a long lasting visual vibrancy over the widest possible range of the color spectrum.

Going with basic painted white trim also meant we could contain costs while also keeping the main focus on decorative elements like flooring, wall art, and miscellaneous decorative objects.

For the baseboard, we went with 1×6 poplar, which we had used previously in our last house:

Around exterior doors and windows we chose to utilize drywall returns rather than more elaborate wood trim details. The exception was for our window stools. Here, we went with 8/4 poplar. The thicker material goes well with the chunky profile of our passive house doors and window sashes, particularly noticeable when the units are open.

Below, testing out a piece of the poplar stool in our Pantry-Laundry Room, trying to figure out how far beyond the window opening to go with the horns:

To create a more rustic, informal look, in addition to the thickness of the material, saw marks on the outside edge were mostly left unsanded. The face of each stool was given a gentle, rounded-over edge by hand, while being careful to sand — only minimally — on and around the surface of the saw marks.

Even though I was a little worried about not sanding this face sufficiently, it turned out that we ended up with a nice balance. In the right light, typically morning or afternoon raking sunlight, the saw marks are evident, even prominent, through the layers of primer and paint, offering up interesting shadow lines. At other times of the day, or under the glow of artificial light at night, these saw marks mostly disappear:

Opting to forego an apron trim piece below the stool we felt produced a simpler, cleaner look, although it did require some drywall patching below each rough window opening to more easily close the gap between stool and drywall with a high quality caulk.

We wanted the visual heft of the stools to stand on their own. Using any style of apron may have softened the look we were going for. The downside to a more minimal look, of course, is that there are fewer places to hide imperfections.

We really like the balance between the more formal white paint and the size and texture of the stool itself.

Main Bedroom

In the bedroom and bathroom we started with a white ceiling, white trim, and gray walls. Instead of using an accent wall, we opted for ‘blocks’ of color on two walls, on display upon entering the bedroom:

A dark, rich gray for the headboard wall is offset with a barn red for the long wall that connects the bedroom to the bathroom. To keep the space feeling as open as possible, we opted to go without doors for the bathroom or the walk-in closet. We realized this was an option based on our last home where these two doors were never used, remaining in the open position for the ten years we lived there.

Below, the point where bedroom meets bathroom, and where the richness of the color palette is fully realized:

The combination of ‘weathered concrete’ porcelain tile with the warmth of the hickory mimics the contrast between dark, cool gray and rich red on the adjacent walls.

The same area, looking up towards the ceiling:

With the paint and trim complete, we could finally get some artwork on the walls. We decided to give away most of our wall art from our previous house to family and friends. This allowed us to personalize our new home, particularly since we were opting for a DIY-heavy approach. It also meant our daughter could be involved in anything new that we created.

Below, this framed reproduction of Magritte’s ‘Empire of Light‘ is one of the few items that carried over into our new house:

Note the thickness of the profile on the open window sash with the thickness of the previously mentioned window stool:

A significant percentage of our construction budget went to Passive House details like air sealing, insulation above building code minimums, an ERV, and high performance windows and doors, not to mention our solar panels. Consequently, when it came to interior design, we were happy to commit to a DIY approach:

Apart from any potential savings compared to items bought off-the-shelf, we also find it more fun and rewarding to come up with our own bespoke self-designed handmade items. We’ve also found that custom made items tend to endure and stick around far longer than mass produced items, regardless of their price tag (typically both in terms of durability and enduring affection).

“‘Decor’ and the conception of ‘interior design’ have spread so widely, that very often people forget their instinct for the things they really want to keep around them… people have begun to look outward, to others, and over their shoulders… and have replaced their natural instinctive decorations with the things which they believe will please and impress their visitors… [Decor] is most beautiful when it comes straight from your life — the things you care for, the things that tell your story.”
— Christopher Alexander, et al., A Pattern Language

For the bookend space to the left of our bedroom window we used a rust technique on some sheet metal. In a bath of white vinegar, hydrogen peroxide, and salt, we soaked each piece of metal until we achieved the heavily scarred surface we were aiming for:

There is some latitude in controlling this chemical reaction as the metal rusts. Minimizing the time of exposure can allow some of the original bare metal color to remain. With a longer soak, and some brushing of the liquid repeatedly over the surface of the metal, a much deeper, all-encompassing level of damage can be achieved.

This sample, pictured below, shows a blend of rust and bare metal, prior to being sealed:

After the rusted steel sheets had a chance to dry, we used a low VOC sealer from AFM Safecoat to bind the rust and prevent any ongoing ‘dusting’ (similar to the strategy we employed using tung oil on our charred cedar).

The four individual panels were then mounted on a sheet of plywood. The plywood had been attached to 2×4’s, making it simple to hang the piece on the wall:

The white letters were painted on prior to the seal coat because I wanted some of the rust to bleed through the paint for a more weathered effect to match the level of rust:

To maximize the overall bare-bones look, the 2×4’s and plywood, clearly visible on the sides, was left fully exposed:

The phrase itself is from The Doors song ‘When the Music’s Over’, part of which has an environmental message that blends well with our rock ‘n’ roll theme.

With our blue porcelain frog sticking to the window header, our vignette with a nature theme is mostly complete, framing the view to our backyard, which, at this point, was still little more than a mulched moonscape.

Mid-morning, in the photo above, with sun entering through the open doorway from the left (south).

The authors of A Pattern Language strongly advocate for east-facing main bedrooms:

“The sun warms you, increases the light, gently nudges you to wake up — but in a way that is so gentle, that you will still actually wake up at the moment which serves you best…”
— Christopher Alexander, et al., A Pattern Language

Below, the sun just before the winter solstice, almost reaching directly into the bedroom (just over 16′ from the south-facing windows). This was part of our passive solar strategy for the house:

Although our bedroom technically faces west, because of the size of our bedroom and family room windows (4.5′ x 9′), and the oversized door opening to the family room that faces south, we end up with a flood of morning light regardless. The intensity of the light is far less than direct east-facing, but the overall effect is similar. On paper this shouldn’t really work, but reality shows otherwise. Something to consider for those in the design stage of their own build.

The next project for the bedroom was to add some seating below the window.

To get started, we picked up some reclaimed lumber from Meeghan, at her shop Great Lakes Yard.

The piece on the left, below, has been epoxied and sanded, ready for its final clear coat. The piece on the right, destined for the family room, is finished, waiting for legs to be attached.

The epoxy was serving both decorative and structural functions. These pieces, particularly the one on the left, were in pretty bad shape in terms of structural integrity. The epoxy was filling cracks, crevices, and also allowed me to rebuild some of the badly damaged outside edges. We chose a blue metallic pigment since it offers an almost water-like iridescence.

Building up some of the outside edges not only added to the visual effect, it also helped stabilize what would’ve otherwise been a piece on the verge of falling apart. This section of wood was a structural framing component during its working life. I left some of the larger holes empty (these look like they were for conduit), while concentrating on the smaller voids. In addition, the mortise pockets benefited from some of the blue epoxy, giving these areas a look of pooling water while also making these spots easier to dust and keep clean:

The built-up outside edges have a nice shimmering water look to them:

Some doubled up 2×6’s painted black with some nice metal hardware completes the look. The original level of wear in the piece can be read in the front vertical face as it changes in thickness from one end to the other.

Having large windows in the bedroom makes a bench like this ideal for a quick sit to take in the evolving flow of life in the backyard as the seasons develop and change. The rest of the time it’s a structural framing member that has been transformed into what we hope is a deceptively unique decorative object:

For our new dresser we decided to go full-on rustic with reclaimed wood and vintage fruit label drawer pulls. The warm wood tones help balance the fiery red accent wall while echoing the color variation in our hickory floors. The aged wood would also serve as a warm, neutral backdrop, helping to put emphasis on the pieces that would soon sit atop the dresser.

My daughter helped me apply tung oil to the ‘box’ and the drawers, giving the dresser a warm, natural matte finish. After a final sand and wipe down, the tung oil brings the old, dry looking wood grain back to life:

Whether it’s searching for interesting reclaimed items or just unique decor touches, I’ve had better luck looking online than with brick and mortar stores. After trying several locations in the Chicago area, as well as various shops when we’ve been out of town, I always come back to shopping online, largely because the pool of options is so much greater than at any one store. We’ve gotten lucky buying a couple of items locally, but the overwhelming majority of what we purchased came from online shops.

Although time consuming, browsing sources like Etsy almost always proved more fruitful in the end.

In the case of the drawer pulls, I found these vintage fruit label ones on Etsy:

Even when it comes to having items framed, we had better luck developing our own technique than using the more traditional frame (wood or metal) with glass approach.

We start by mounting the image to some smooth plywood that’s been previously sanded and dusted. We mount the image using a spray on adhesive. As the glue sets up, we do our best to squeegee out any air to ensure good contact between the plywood and the photo. Once the glue has fully dried, we do an epoxy pour, a flood coat, allowing it to spread over the entire surface, including falling over the edges.

With the initial pour allowed to dry for a couple of days, if a high-gloss finish isn’t ideal, I then sand the epoxy before applying a hardwax oil coating of Osmo Polyx, typically in a satin finish, although the matte finish makes for a nice, subtle velvet-like finish as well.

This technique is roughly the same deployed for river tables, or any project with wood, epoxy, or wood-epoxy combination:

In our case, to experiment with this technique we started small, with a Blondie and Pat Benatar concert poster, before moving on to much larger images:

The trickiest part is making absolutely sure the outside edges of the image are fully adhered to the plywood. If not, when the flood coat of epoxy is applied you risk having the image lift, which is virtually impossible to fix after the epoxy has been poured.

For our red accent wall I decided to use an image of our daughter playing on the Chicago lakefront at sunset. The rich blues in the failing light accentuate the water theme I was after:

In addition to the image, we added a slightly tongue in cheek family altar with a small slab of decorative white concrete as its base.

Below, afternoon sun breaking across the photo and the red accent wall:

For our headboard wall we started with a print by Nikki McClure. We really enjoy the playful vibrancy in her work. The print was mounted and finished with epoxy and then the Osmo as outlined above.

With a base frame made of 1×4 furring strips, I attached the print and then surrounded it with additional 1×4 furring strips to create the finished surface:

Using the furring strips was in keeping with our Urban Rustic design goals, in this case utilizing underappreciated framing materials to show off their inherent beauty and utility in a new context.

After completing a light sanding, trying to hold onto the grading stamps as much as possible, I then whitewashed the 1×4’s to complete the rustic look. The goal was a weathered look:

This was amplified by using the Osmo to seal-in the whitewash since it adds a slight amber, or yellowing, to the surface of the wood, increasing the aged effect. It was a relatively light whitewash application, which allowed some of the original wood color to come through the final finish:

For my nightstand I started with 1/2″ Purebond plywood for the carcass. The dimensions are larger than what’s typical, but I wanted it to look short and hefty.

I made deep drawers, using Blum drawer slides to help support the weight of anything put in the drawers, especially books. We used them for our kitchen drawers and we love the smooth function and soft close function. They’re not the cheapest option, but their quality is hard to match.

I wrapped the carcass with 1×4 furring strips, just like the headboard piece, and then used 1/2″ plywood for the drawer fronts, painted a vibrant red to match our red accent wall. Both the carcass and the drawer fronts were sealed with the Osmo.

The black drawer pulls I found online. I didn’t try to refinish them, instead I just applied a couple coats of sealer to prevent further rusting. I then attached them to the drawer fronts with some lag bolts. This combination epitomizes the Urban Rustic aesthetic: sleek, modern red and shiny steel with rusted, worn and peeling hardware.

For the top I glued two sheets of 3/4″ Purebond plywood together for a chunkier look, using Timbermate putty to fill and smooth out the exposed edges.

With a slightly rounded over edge created using a router, it was time to have some fun applying stickers. Starting with a Vespa Italian roundel and striping, my daughter and I added various other famous high-performance Italian industrial design brands, partly inspired by the work of Bruno Munari.

As with the wall art photos, first we did an epoxy flood coat before sanding and applying a final couple coats of Osmo satin, which produces a nice combination of hard-wearing with a subtle shine.

The stickers were a fun homage to high Italian industrial design:

The little tank of a nightstand is a nice mix of urban and rustic elements:

For my wife’s nightstand I started with a mini river table.

With the mold complete, I could get the two pieces of walnut in position to better evaluate what would be the final look:

I thought about using a white metallic epoxy, but anytime I’ve used a white pigment with epoxy it’s always yellowed to one extreme or another over time (typically within the first year). Instead, I opted for a metallic black, which also had some metallic silver mixed in.

Opinions vary on the enduring charm of river tables, but it’s probably a safe bet that a more subdued pigment choice, like black, will have a better chance of being appreciated and loved well into the future.

Below, the black epoxy complete, and the planing mostly done:

Below, after sanding, routing the edges, and an initial coat of Rubio Monocoat:

Below, after a second coat of Rubio has been done. Although it belies the name, I usually end up with better results after a light sand and a second coat of Rubio has been applied:

I’m hoping the variation in color tone doesn’t mellow too much with age. The stark contrast between light and dark woodgrain adds to the beauty of these pieces.

Close-up of the walnut surface:

The wide color variation is incredibly beautiful. Moreover, the black epoxy adds to the wave effect visible in the woodgrain, reminiscent of flowing water.

For the body of the nightstand I used the Purebond plywood for the carcass, leaving it exposed as the final finish for the sides. In combination with the face frame, I opted for inset drawer fronts, painting them gray to match the headboard wall color. The pulls are actually dock cleats, offering a heavy-duty look for a component that’s usually more delicate in appearance.

Like the ‘Mother’ wall art piece, I used a whitewash finish on the face frame and the sides, sealed once again with Osmo. I used the Blum slides for the drawers.

Below, the nightstand complete:

Main Bathroom

Design for our bathroom started with our floating vanity, which is accented with a combination of charred cedar and lag bolts, and completed by the quartz counters and the porcelain vessel sinks. This combination reflects our Urban Rustic building blocks of wood-metal-stone.

In addition, along with the toilet paper holder, it gave us an opportunity to bring the charred cedar indoors. We would do this with several decorative elements throughout the main floor, using the charred cedar as an accent rather than as a main feature like it is on our exterior.

With oversized subway tile and red glass accents, the shower plays well with the more rustic and handmade items in the space.

The bright yellow painting references lines from a Pixies song:

Struggling to find a unique toilet paper holder, I came across this one on Etsy: Wrench

This well-worn industrial sign adds a whimsical touch:

The toilet paper storage box works well in terms of function, and the charred finish adds some nice color and texture:

For the red accent wall I wanted a piece that would start in the bedroom and carry through to the bathroom, where only then it would reveal its dramatic punch.

It also makes for a nice companion piece to the ‘Mother’ headboard wall art:

As with the ‘Mother’ piece, I tried to hold onto the lumber stamps as much as possible. I also tried to select the individual pieces of 1×4 for their color, wood grain, and knot pattern. This was more important for this piece since it was left ‘natural’, with only a couple coats of Osmo for some protection and for a slight ambering effect. The natural tones of the wood and the inky black in the artwork make for a nice combination with the intensity of the red on the wall:

We picked up this second Nikki McClure print from Anthology in Madison, Wisconsin, a cute shop with a nice range of products. My wife and daughter, along with some extended family, love going here every time we’re in Madison.

Despite their many imperfections, the 1×4 furring strips make for a unique, rustic decorative touch. On a job site they don’t get much respect, typically kept hidden behind finished surfaces like siding in the case of a ventilated rainscreen.

It’s been fun devising ways to let them shine in their own right.

Sunlight from the west, entering the bathroom around midday:

In addition to the building science we incorporated into the structure of our build, collecting and executing the design elements for our interiors has made crafting and building our own home one of the most rewarding experiences of our lives.

“When the objects we use every day and the surroundings we live in have become in themselves a work of art, then we shall be able to say that we have achieved a balanced life.”
— Bruno Munari, Design as Art

Category: Interior Design Tags: art with furring strips, black siding, charred cedar interior, diy passive house, green building, Nikki McClure, shou sugi ban interior, urban rustic

1:40 pm - February 27, 2020 - Eric Whetzel

Flooring: Tile

7

Porcelain Tile

We chose porcelain tile mainly for its durability, plus we found a collection of tile that mimics aged concrete, which we felt would work really well with our Urban Rustic theme for the house.

The Iris US Ecocrete collection allowed us to use two different colors while maintaining a consistent overall look through the house. For example, in the kitchen, entry, and utility room we went with the Sage color; a nice mix of green, gray, and even some spots of very dark green or black. For the master bath we went with the Weathered Black since we were going to have some red accents and we wanted to play with color a little bit.

The Ecocrete tiles are also Greenguard certified, and they have a slightly rough surface texture to help prevent slips or falls.

For tile underlayment, Wonderboard Lite was our base.

For thinset and grout, Mapei products were used, readily available from Floor and Decor.

For our shower walls, we used a newer system from USG, their Durock Glass-Mat backerboard. For the floors we used their pre-sloped shower tray system.

The shower kit also came with all the drain components.

Colors and Textures

In the photo below, all of our tile selections are laid out in preparation for deciding on grout colors.

The porcelain hexagon tile was used on the floor of our second bathroom, in addition to the floor of each shower. These were the only areas where we didn’t use the Ecocrete tiles.

The blue glass accent tile was used in our second bathroom shower, while the red glass was used in our master bath shower.

The white subway tile was used in both showers for the ceilings and the walls.

Tile almost complete in the kitchen:

Tile started in the master bathroom:

For the two showers we decided to orient the slightly larger than traditional subway tile in a vertical pattern, a subtle repetition of the strong vertical lines of our charred cedar siding.

In the second bathroom shower we used a 4″ x 10″ subway tile, while in the master shower we went even larger using tile that measured 6″ x 17″.

We kept the glass accent tile to a minimum, utilizing it inside each niche and next to the shower head and valve.

2nd shower niche going in — *Blue glass going inside the niche.*

Using a frameless fixed panel of glass without a door keeps each shower more open and easier to access. It also means one less thing to have to clean, maintain, or eventually replace.

By covering the curb with a towel before turning on the water, very little water escapes to splash on the nearby baseboard or drywall. A small price to pay, we feel, in order to keep the shower area more open.

In terms of size, the second bathroom shower measures 3′ wide and 5 1/2′ long, while the master shower is slightly larger at 3′ x 5′ 10″. Both spaces are very comfortable to shower in.

We chose to tile the ceiling of each shower since, in our experience at least, drywall doesn’t tend to hold up very well in this area, instead flaking or peeling off over time. By combining the tiled ceilings with their lower height than the room, visually we like how it makes clear that the shower area is its own dedicated space.

2nd shower niche done — *The blue glass almost looks black until you step into the shower.*

We liked the look of the traditional hexagon pattern, plus it feels nice underfoot, both in the showers and on the floor of the second bathroom.

Finished main bathroom shower with glass panel:

In both showers we used a Speakman shower head and valve. They’re reasonably priced, and they have a good reputation for durability. We had seen them used in hotels on a couple of vacations prior to our build. We were surprised by their quality, especially for a brand we had never previously heard of before.

All of our plumbing fixtures, including these shower heads, are Water Sense certified in order to keep our total water usage to a minimum, while also hopefully reducing our annual water bill.

Although I’ve read complaints from users online about their dissatisfaction with a lower flow shower head — some even going so far as to remove the flow restrictor inside the head in order to increase the flow of water — we couldn’t be happier with our shower heads, faucets, and toilets. So far, at least, we’ve had zero issues with any of these Water Sense certified fixtures.

Main bathroom niche with red glass accent:

master bath niche — *The seat is nice to have, not for sitting though, mainly for holding shampoo and soap, and a nice spot to put a towel for drying off.*

Main bathroom floor in the weathered black tile:

A second view of the black tile as it meets up with the hickory flooring in the main bedroom:

The tile in the entry area as it meets up with the hickory wood flooring:

The hickory meeting up with the kitchen tile:

With all of our flooring complete on the main floor, the only area left to finish up was our basement floor. I’ll discuss the decorative finish we came up with for the concrete slab in the next blog post.

Category: Interior Design Tags: durock shower system, Ecocrete, frameless fixed panel glass, Iris US, speakman shower heads, urban rustic, water sense certified

12:06 pm - March 11, 2019 - Eric Whetzel

Dressing up the Basement: Steel Beam and Concrete Walls

4

Plan for the Basement

With the Zehnder and the Mitsubishi systems installed, I had some time to kill waiting for the siding guys to start, and for my first blower door test to take place, so I moved on to painting my structural steel beam and the exposed concrete walls in the basement.

Apart from a couple of walls for my wife’s office that would eventually be drywalled and painted, and a decorative finish for the concrete floor, these were going to be some of the limited finished surfaces in the basement.

We’re glad we decided to leave the basement ceiling unfinished. In doing so, not only did it mean a more straightforward installation process for mechanicals, it also means if any issues develop in the future we’ll have easy access to identify and solve any problems.

I debated whether or not to spray the basement ceiling — the floor joists and the underside of the sub flooring — but decided that the color change (some shade of gray? black?) wasn’t worth the effort.

Although obviously not to everyone’s taste, we like the unfinished look of the ceiling, especially when combined with the texture of the painted concrete walls and our painted steel beam (not to mention the eventual decorative finish for our concrete floor slab — I’ll go through the details in a future blog post since it was applied much later in the build).

Steel Beam

For the beam, I first used a wire brush and some sandpaper to remove any loose and flaking rust. Using a Sherwin Williams primer, their All-Surface Primer tinted gray, I applied a heavy, uniform coat to help prevent the return of any rust in the future (keeping humidity in the basement under control should help a lot in this regard).

beam w: primer and rusty red — *After wire brushing off loose rust, priming the beam in preparation for paint.*

After priming, I then applied two coats of a Safecoat product, their semi-gloss in Patriot Blue.

Safecoat semi-gloss Patriot Blue for steel beam — *Patriot Blue for the steel beam.*

If I could do it over, I think I’d use Safecoat primers and paints for almost all of the interior surfaces. For the sake of convenience, since they have stores near me, I mainly used Benjamin Moore’s Aura Matte and Satin for walls and trim, and ended up mostly disappointed with their performance — hiding is pretty mediocre, flashing when you try to do spot touch-ups, and over-priced for the level of quality. Benjamin Moore does a great job with their marketing materials and with the look of their labels, I just wish the same level of thought and attention to detail went into the quality of their finishes.

Safecoat is available at various stores in the US, but unless you want a stock white, tinting may happen at Safecoat headquarters before shipping to individual stores, so there can be a wait involved (check with your local supplier for details).

I had good luck ordering from Green Building Supply in Iowa. After ordering online, the products are shipped directly to the job site or your home. This gives you access to high quality No or Low VOC products that, at least in my case, are otherwise currently unavailable in local hardware or paint stores.

Unfortunately, they can’t ship during cold spells, since the paint could freeze and be ruined. When it was cold and I needed product, I found Premier Paint and Wallpaper just outside of downtown Madison, Wisconsin (about a 2 hour drive for us). They’re a family-owned shop, and it shows. They have a nice selection of Safe Coat products. In fact, their wide range of products from various brands is impressive, and the people who work there are really helpful and just easy to work with. Unfortunately, I haven’t found a similar paint store in my area. Around me, Benjamin Moore (aka JC Licht), Sherwin Williams, and Pittsburgh Paint stores dominate the market. The smaller mom-and-pop stores, for the most part, don’t really exist anymore, which is a shame.

beam w: primer and paint — *Paint going over the primer.*

The Safecoat products that I’ve used typically have some odor, but what little smell they do have tends to dissipate rather quickly (this is particularly noticeable if you change back to a more conventional coating with more VOCs that may take weeks before its distinct odor finally disappears).

painted beam w: zehnder and hpump — *Finished beam.*

It’s a shame that so many structural beams end up covered over, normally considered too humble, i.e., ugly, to be left alone. In keeping with our Urban Rustic design aesthetic, we think that if they’re given even just a little bit of attention and care they can prove to be a real visual asset to a space, especially in a basement if a more relaxed, informal look and feel is acceptable or even ideal.

cu paintd beam in basement — *Close-up of the painted steel I-beam.*

Leaving the spine of the house exposed like this with a bold color emphasizes the job it’s actually doing, and it honors the material by making it front and center visually in the space, rather than trying to hide it away behind drywall or wood. This seems only appropriate since beams like this help keep a house standing upright.

basement walls primed — *Another view of the beam, and the recently primed concrete walls.*

Painting Basement Walls

Once the beam was completed, I moved on to priming the exposed concrete walls:

beast helping me prime basement — *Getting some help priming the concrete walls. She lasted about 15 minutes, at which point it clearly turned into work.*

Paint color can be a finicky thing. After priming the concrete walls, I used a Benjamin Moore color, Jute, as the finish coat. In the basement it looks great, exactly what we were looking for: a nice, warm neutral khaki color. Upstairs, however, when I later did a test swatch on the new drywall this same color looked horrible, taking on pinkish flesh tones, so we ended up having to use a different color for most of the first floor. Testing out colors, even in relatively small areas, can save a lot of time, money, and headaches later on.

painted basement walls — *Concrete walls after paint.*

It was really important to me that the basement foundation walls be left exposed, with no insulation or drywall.

I wanted all of the texture, imperfections, and overall character of the exposed concrete to be vividly on display. Arguably, once painted, these imperfections become even more pronounced:

20190831_120625 — *There are a couple of areas of ‘honeycombing’ around one basement window. Under the right lighting, it creates a nice visual effect.*

20190831_120205 — *Areas with exposed conduit were also painted.*

With a good chunk of the basement complete, it was time to move outside and get some work done before the siding began, and before we had our first blower door test performed…

Wall Art

It took quite awhile before we could return to the basement and get some artwork on the walls. After we moved in and got some other projects completed, we started using a plywood-epoxy combination instead of a more traditional frame and glass for a series of poster art pieces.

This involves creating a base out of 1/2″ or 3/4″ plywood. Once sanded smooth, we apply the photo to the plywood with some spray adhesive. When completely dry, we then do a flood coat of epoxy over the entire surface of the artwork-plywood ‘frame’ (typically the plywood is on a base of either 1×4’s or 2×4’s, depending on the look we want, adding stability to the frame while also making it easy to hang on a wall).

If a high gloss finish isn’t ideal, after waiting a couple of days to ensure the epoxy is fully cured, I sand it smooth, up to 360 grit with an orbital sander.

Once the epoxy has been dulled, I then apply a couple coats of hard wax oil finish like Osmo Polyx. Typically I use a satin finish, but a matte can also produce a subtle, high-quality finish. For more info, go here: Urban Rustic: Main Bedroom and Bathroom

One of the more challenging pieces began with an iconic image of the 19th century French artist, Camille Claudel. I’ve always loved this image of the young artist; to me it’s full of life, defiance, and pride:

My introduction to her life and work was through the almost operatic biopic from 1989:

The biography by Odile Ayral-Clause is also well worth a read; less melodramatic than the movie, but a much more fully fleshed out depiction of her life.

Using this image as a centerpiece, I needed a series of images to complete a collage. Using the DIY artwork from the Riot Grrrl movement collected in the pages of The Riot Grrrl Collection by Lisa Darms seemed to match the power and spirit of the artist’s life:

After getting over the uneasiness of tearing apart the pages of a beautiful book, I set about coming up with a layout for the artwork in combination with the photo of Claudel.

The intent was to surround her with the work from these various Riot Grrrl zines, hopefully making for a visually striking collage:

Series of images from the layout and post-epoxy stages:

Claudel and the Riot Grrls in place above my wife’s office desk:

An overview of the wall art in our basement:

By keeping the high gloss finish on most of the Shakespeare posters, along with the Claudel-Riot Grrrl collage, the images can do double duty with their mirror-like finish, offering objective and subjective perspectives simultaneously, pulling in the viewer while subtly suggesting no one is above the ‘Sturm und Drang‘.

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Category: Interior Design Tags: camille claudel, paint basement beam, paint lally column, paint structural beam, riot grrrl, riot grrrl collage, rock n roll theme, urban rustic

11:36 am - October 31, 2016 - Eric Whetzel

Cedar Siding Delivered…

2

… LET’S BURN IT!!!

For our siding we’re using an old Japanese technique for preserving wood called Shou Sugi Ban (aka: charred cedar — although any number of species of wood could work).

charred-cedar-burn-and-natural — *Charring a 1×6 piece of cedar. This will likely end up as either a piece of window or door trim.*

You can check out a series of helpful DIY videos here:

Starting Over…

There’s some flexibility in exactly how it’s done, and there are various looks that can be achieved. For example, we’re going for mostly a “gator” finish, meaning the cedar will have an alligator skin-like appearance. This is considered a heavy burn.

An alternative way of doing it would be to “gator” it first with fire, then scrape the excess char off, leaving behind a smoother, lighter, but still charred and protected finish (see video below).

Video of Brushed Charred Cedar: Dry vs. Wet Brush

Here are a few pictures that highlight the difference:

charred cedar samples on driveway — **2 boards on the left:** gator finish / **3 boards on the right:** brushed finish.

Once the charred wood has been oiled (whether it’s with a gator finish or a brushed finish), it will look something like this:

charred-board-gator-to-brushed — *Scrap board showing gator and brushed finish after oiling.*

charred-w-gator-finish — *Close-up of gator finish after oiling.*

charred-w-brushed-finish — *Close-up of brushed finish after oiling (cloudy day). In sunlight, the red tones of the cedar become more pronounced.*

There are companies in the US that are exploring the limits of what can be done with shou sugi ban, including the use of various species of wood, a range of options in the level of char, and potential areas for its installation:

Delta Millworks (Texas)

reSAWN TIMBER co. (Pennsylvania)

charred-cedar-small-pile — *The beginnings of our stack, using 1×2’s to give the wood support and plenty of space for air circulation (this becomes more important after we apply the oil finish).*

Either way, the char doesn’t go very deep into the wood, and it doesn’t have to in order to be effective — either for looks or durability.

For instance, once the wood has been charred, it will be fire resistant. The charred surface actually protects the wood from further burning. I had to see this to believe it, but if you char a piece and then hold the torch in one spot it really does resist burning (you can eventually reduce the wood to ash, but it takes a surprisingly long time).

The charred wood will also be unappetizing to insects or rodents, and once covered in its attractive black armor, the surface can face decades of sun and rain (80-100 years is the usual claim for its longevity) with little or no maintenance, apart from an occasional fresh coat of oil (every 15 years or so?).

Our wall assembly will utilize a fairly substantial rain screen, meaning there will be significant air movement behind the siding, so one could argue it should be unnecessary to char the back of each piece, but we’ve chosen to do so for the added peace of mind (and not a really significant amount of additional time — and the charring is fun to do anyway).

For cut ends and mitered joints, we will use tung oil to help seal these areas (similar to painted wood siding that gets a swipe of oil based primer in these same spots just before installation).

charred-cedar-small-pile-low-angle — *Most of the siding will be 1×6 tongue and groove. The remaining 1x material will be for areas of trim.*

Once charred, the wood can immediately be installed, or, as we’ve chosen to do, you can oil it first. After experimenting a little back in 2015, applying an oil finish seems to bind the char to the wood better than leaving it just “as is” (regardless if the level of char is light or heavy).

Also, if you don’t oil, then the surface remains like a charcoal briquet, so any time it’s touched some of the char will rub off — just imagine the reaction of friends or family the first time someone leans against the siding, or if you have kids running around and they touch the char. It could be a real mess.

In addition, if you choose not to oil, then every time the charred wood is cut during installation black dust will go flying (whoever does the installation will not be pleased when their hands, bodies, and lungs are covered in a layer of fine soot — picture a 19th century Welsh coal miner).

So for durability, looks, and ease of installation, we’ve decided to take the extra step of oiling each piece as well (more about this process later).

charred-cedar-changa-sunshine-pile-grows

charred-cedar-texture-long-view-of-pile — *The stack as the sun begins to set.*

charred-cedar-close-up-gator-2 — *An alligator (or just ‘gator’) finish with the knots still showing through.*

charred-cedar-close-up-%22gator%22 — The charred wood, depending on the angle and level of light, can take on silvery tones (although, in our experience, this mostly goes away once the wood has been oiled — producing a uniformly black appearance).

charred-cedar-close-up-lighter-version — *A board with a lighter char.*

There is a range in the level of char we want to achieve. While most boards will have the gator finish, much lighter boards (a few even lighter than the one pictured above) will be part of the mix as well. We think this will make for a more interesting overall look, but it also takes the pressure off, slightly, if you have more than one person doing the charring (each person will have a slightly different definition of ‘gator’).

We’re also curious to see how the lighter boards will age with time: Will the lighter undertones of raw cedar turn gray and blend nicely with the char? Or will the natural color, peeking through the black surface, stick around longer than we think?

As far as the tools involved, the following have worked for us:

inferno-torch-full-shot — *Found the Inferno torch on Amazon.com and at our local Home Depot.*

inferno-close-up — *So far, it’s been a real workhorse.*

inferno-w-various-tank-sizes — *The inferno will work with almost any size tank.*

100-tank-from-tebons-gas — *100 lb. tank from Tebon’s Gas Service in Niles, Illinois.*

We were planning to use the typical 40 pound propane tank that’s used for grilling. Fortunately, my wife was smart enough to look around online for us, and she found these 100 lb. tanks instead.

These 100 lb. tanks have worked out great — no trips to a big box store for refills on the smaller tanks. And by buying the gas in bulk, they’ve also saved us some money as well.

You can follow the level of the tank by looking for condensation. The only down side to these larger tanks is once they hit this level, about 1/4 full, pressure drops significantly, so it takes twice as long to burn a board.

Here are some of the key connections involved:

hose-to-hose-connection — *10′ hose combined with 25′ extension hose.*

hose-to-torch-connection-1 — *The long silver component is the throttle for the boost function.*

The Inferno comes with a 10′ hose, which works okay, but we bought a 25′ extension hose on Amazon that definitely makes life easier by allowing you to get further away from the tank for a wider range of motion.

sealant-for-hose-connections — *If you decide to use an extension hose, you’ll need this sealant to make proper, sealed connections. If you’re lucky, someone in tool repair at your local hardware store will do this for you.*

In terms of safety, in addition to a pair of sunglasses or construction safety glasses, proper hearing protection is a must. If you’re doing just one or two boards, the noise level of the torch isn’t a big deal. However, if you plan to do dozens of boards at one time, we would definitely recommend some kind of hearing protection. The torch is undeniably loud (we’re lucky we have patient, forgiving neighbors).

Welding gloves have also been a real help. On windy days, the boards tend to stay lit longer, but it’s easy to just pat or rub out the small areas of flame with the welding gloves. And they’re a must for moving the boards around right after charring.

We also keep a couple of 5 gallon buckets around, only partially filled, so it would be easy to toss it at someone who’s just burst into flames (let’s hope this never happens).

In addition, we have a 6′ step ladder set up as a station to hold the torch when not in use, and it’s a convenient spot to drape a garden hose with a nice spray nozzle, so it’s in easy reach if something should go wrong. We also occasionally spray down the concrete, hoping this discourages any stray embers from landing and then floating away to ignite something in the surrounding area.

To be honest, the only time I got myself in trouble was when the 100 lb. tank was 1/4 full and the pressure had dropped. Normally, we barely have gas running through the hose and coming out of the torch because the boost switch on the torch is so effective. Because of the pressure drop, I turned up more gas, hoping it would counteract the loss of pressure, but instead I just managed to catch my jeans on fire at the knee (momentarily, thanks to a handy 5 gallon bucket of water). I was extremely lucky, and lesson definitely learned.

Right as the sun is going down is the most exciting time to burn — the flame becomes vivid, and it’s really fun to watch as it dances across the surface of the board.

charring-1x8-cedar-2 — *That left hole in the knee is the one that I managed to catch on fire — notice I’m keeping a safe distance from the flame.*

lions-head-in-flames — *Playing with fire: Do you see the lion’s head?*

head-of-a-cardinal — *Head of a cardinal?*

Videos demonstrating the charring:

Video 1: Charring 1x Material

Video 2: Charring

The 1x material, whether 1×6 or 1×8, takes longer to burn since we found it impossible to get the face and the edge all in one pass. You can definitely pick up more of a rhythm with the 1×6 T&G boards. And we haven’t gone for a gator appearance on the back (smooth side) of each board, instead going for a lighter char, which also helps to speed things up for each board.

How much will all this cost?

How long will it take?

For our single story, just under 1700 sq. ft. house (outside dimensions), with an attached 2-car garage, these are how our numbers break down:

Time to burn (per board): about 1-2 minutes a side
In 6-8 hours, 40-80 boards is realistic (depends on level of char, and if it’s 1x or T&G)
Total time to burn all the boards we should need: ±80 hours
For torch, hearing protection, welding gloves, extension hose: $100-150
Per 100 lb. tank: $80-90 (8 total tanks to finish).
1×2’s, or similar material, for stacking the completed boards: $100-200
#3 or better Cedar (1×6 T&G, 1×6, and 1×8): approx. $8-10,000

Keep in mind, this doesn’t include the time or expense required to oil each board (again, more on that later).

One final, additional challenge was getting quality boards.

Our first order of cedar, via a big box store, came from Mary’s River (they’ve either gone out of business, or their manufacturing plant burned down — depends on who you ask). Their rate of waste was about 10-15%, so not bad at all. It felt like I had to go looking for bad boards (board bends to the left or right at the end, U-shaped from the middle, broken or missing tongues/grooves, or cracked/split boards).

In subsequent orders, with a company called Tri-Pro, the rate of waste was about 40%. Luckily, the big box stores are okay with returns, nevertheless this gets frustrating.

And even with the big box stores themselves, there can be significant differences in quality from one location to another. Our first couple of orders were poorly packed and just wrong. Then, after going to a second location to order, in Long Grove, this showed up:

charred-cedar-neatly-packed-pallet — *A neatly packed pallet — when you’ve dealt with a messy one, this is a thing of beauty.*

charred-cedar-neatly-packed-pallet-broken-down — *Deconstructing the pallet. The plywood really makes a difference in protecting the wood.*

pallet-from-menards-paperwork — *“We are proud of this pallet”… and it clearly shows. Thank you!*

I can’t tell you whether the person (or persons) who put this specific pallet together actually enjoys their job, but what I know for sure is that they give a shit (to be perfectly blunt).

Unfortunately, this level of quality and pride in workmanship is exceedingly rare — anywhere, in any occupation — so when you see it, it can’t help but stand out and grab your attention.

charred-cedar-putting-the-weasel-to-work — *We even got the Beast involved — pulling labels, tags, and staples.*

Category: Exterior Design Tags: black siding, charred cedar, diy charred cedar siding, diy shou sugi ban siding, shou sugi ban, urban rustic, wabi-sabi, yakisugi chicago

3:26 pm - September 29, 2016 - Eric Whetzel

Vivian Maier and the Search for Rust

0

I can still remember seeing the striking cover of Vivian Maier: Street Photographer for the first time. The image hints at the story of her life — the mystery surrounding a great talent who went unheralded while alive, but who is now universally recognized and celebrated — while remaining dramatic all on its own.

The documentary about the discovery of her cache of photos, her life, and the work, is equally compelling:

There is something oddly electric about walking the streets of a large city and capturing life as it happens in beautiful photographs. There is an intensity in the captured moment that would otherwise go unseen if not for the skilled and curious eye of a photographer like Vivian Maier. To be able to see the world through someone else’s eyes is always a gift, but especially when the outcome is such mesmerizing images.

After the initial interaction (whether positive or negative), the real test for art, it seems to me, is: Does it compel you to come back again and again? On this basis, Vivian Maier’s work is one of my personal favorites. I never find the images boring, or find myself hurrying past some images to get to others. Her photos almost force you to slow down and really take in what she’s looking at.

Portfolios: Street 1

Portfolios: Street 2

Portfolios: Street 3

Portfolios: Street 4

Portfolios: Street 5

Portfolios: Color

Since my daughter was already showing an interest in taking photos (i.e. taking advantage of a moment’s distraction to snatch our smartphones and go directly to camera mode), we decided to go on an adventure into Chicago to take some pictures. Using Vivian Maier as our inspiration, we headed into the city with cameras ready. Instead of people watching, we went looking for a particular subject matter, having narrowed our focus down to rust.

The challenge would be to find areas of rust that we thought could make compelling photographs (the real challenge was editing down the hundreds of — mostly forgettable — photos we ended up taking):

After spending the better part of a day in the city looking for rust, one side-effect was we saw intriguing areas of rust everywhere we went for days afterward. For instance, the last photo above was taken at a farm near us. Even now, if we’re out walking, my daughter still points to interesting examples of rust. It’s amazing how well the human brain can focus if you tell it where to look.

Part of the ulterior motive behind our day of photography was to start thinking about rust as a design element for our new house. Since we will have an Urban Rustic theme, we knew what the basic elements were going to be:

Wood

Concrete

Metal

For metal, I knew it would include exposed lag bolts, washers and nuts, along with some industrial/farm tools, in addition to a couple of areas dedicated to rust. Incorporating rust in a dramatic, yet limited, way would prove more challenging and time consuming than I first imagined (more on this later).

#rustisbeautiful

photo-bomber — *Our little photo bomber.*

Category: Interior Design Tags: #rustisbeautiful, modern rustic, rust as design element, rust is beautiful, street photography, urban rustic, using rust for interior design, Vivian Maier, wabi-sabi

11:16 am - May 18, 2016 - Eric Whetzel

Rock ‘n’ Roll Theme

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I want to try a rock ‘n’ roll theme running through the house (my wife isn’t all that excited about this idea — wait ’til she hears about the monster theme…).

The challenge will be avoiding something that’s overbearing while still having some visual impact moving from room to room.

It should be a fun challenge.

I’d like to incorporate some of the following musicians and bands:

The Julie Ruin

The Rolling Stones

Björk

Prince & Tom Petty

The Afghan Whigs

The Pixies

Valerie June

PJ Harvey

The Doors

Sleater-Kinney

The Kills

The Who

The Pretenders

The Clash

The I Don’t Cares

Best Coast

Van Halen

Mark Lanegan

Yeah Yeah Yeahs

AC/DC

Art of Noise

Ok, that last one was mostly a joke. I remember when the video first came out and hating it, but then eventually being mesmerized by it — like a dog that’s so ugly it’s cute. If you made it to the end of the video without turning it off, good luck keeping the tune out of your head now. You’re welcome.

In our last house, we used one bedroom as an office. We did a “British” theme that included a mural of the Union Jack…

… so The Who may not make the cut this time (that mural took three days and a lot of blue painter’s tape — not to mention a whole lot of cussing).

I would like to do a mural in the new house, but still working on what it will be.

Category: Interior Design Tags: mural of Union Jack, rock n roll interior design, rock n roll theme, urban rustic

9:20 pm - May 15, 2016 - Eric Whetzel

Starting Over…

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Urban Rustic Design Plan

To achieve an Urban Rustic look (think Modern Rustic, only less ornate), we wanted to blend elements seen in farmhouses and those associated with big city design (more factory than penthouse), especially those prominent in the early 20th century. Although mostly informal, we also wanted the look of our house to incorporate a few modern ‘bling’ items along the way, too.

For more info on the dichotomy between rural areas and big cities, and how the suburbs fit in, go here: Building in the Suburbs

Here are the main design elements for both the exterior and the interiors:

Wood (Charred Cedar)

Some really helpful videos that gave me the confidence to try this:

charred cedar sample board with natural — A sample board showing the charred cedar in combination with “natural” oiled cedar. Still working on the exact layout and combination of the charred and “natural” boards. We will want to try something more adventurous than the basic layout you see here.

The charring is surprisingly easy to do with a little practice. If, however, you’re not up for it, but you’d still like to use it on your own house, here are some companies that will do it for you:

deltamillworks.com (featured in the Risinger video above)

charredwood.com

resawntimberco.com (they have a lot of cool options — even flooring!)

realmilkpaint.com

I use their Tung Oil and Citrus Solvent products to finish the cedar, and it works great on concrete or stone, especially when going for an “aged” effect. We’re also going to use it for finishing our wood floors — produces a fairly durable, easy to touch-up, slightly amber matte finish. It is also very easy to work with.

Concrete

I really like their Craftsman mix — great for decorative pieces, easy to work with, and it produces really great results (and it’s easy to add glass or pigment to the mix as well). Their Bone Paste slurry mix is also fun to use, and great for creating dramatic highlights when filling voids.

homemade-modern.com (they have interesting projects, with easy to follow instructions)

Concrete is usually thought of as oppressive and ugly, but there’s actually a lot of interesting ways to use it that bring out its potential as a decorative element.

Below is a concrete piece using Buddy Rhodes with real coffee beans embedded in the concrete (the beans were on the bottom of the form before pouring the concrete over them). I used the Dark Tung oil product from realmilkpaint.com to give it an added “aged” effect:

Metal

ALIVE rust blog photo — *I’ve learned how to prematurely rust bare steel, so some key spots will have this.*

charred bench leg idea — *There will also be metal hardware involved.*

charred bench side view of legs — *Unfinished charred bench from last summer.*

towel bar idea — *We will be using gas pipe for shelving and storage elements.*

We’re going for an Urban Rustic look and feel, so there will be some factory/farm tools, with a variety of similar objects around as well — either partly reconditioned, like below, or re-contextualized in some fun way:

Category: Interior Design Tags: charred cedar, decorative concrete, rust as design element, rust is beautiful, shou sugi ban, tung oil, urban rustic, wabi-sabi

Tag Archives: urban rustic

Bedroom Details

Bathroom Details

Design Elements

Main Bedroom

Main Bathroom

Porcelain Tile

Colors and Textures

Plan for the Basement

Steel Beam

Painting Basement Walls

Wall Art

… LET’S BURN IT!!!

Video of Brushed Charred Cedar: Dry vs. Wet Brush

How much will all this cost?

How long will it take?

Wood

Concrete

Metal

The Julie Ruin

The Rolling Stones

Björk

Prince & Tom Petty

The Afghan Whigs

The Pixies

Valerie June

PJ Harvey

The Doors

Sleater-Kinney

The Kills

The Who

The Pretenders

The Clash

The I Don’t Cares

Best Coast

Van Halen

Mark Lanegan

Yeah Yeah Yeahs

AC/DC

Art of Noise

Urban Rustic Design Plan

Wood (Charred Cedar)

Concrete

Metal